Honed Hydraulic Cylinder Tube AISI 1020 | AISI 4140 | AISI 4340 | EN 10305-1 / E355

Reliable hydraulic cylinder performance depends heavily on the accuracy and surface quality of the cylinder bore. Compass Power Tech manufactures honed hydraulic cylinder tubes and skived/roller burnished cylinder tubes for customers who need high dimensional precision, smooth inner surfaces, strong mechanical performance, and dependable sealing performance.

The inner bore is processed from cold drawn tube through high-speed honing to achieve tight dimensional control and excellent surface finish. Available tolerance grades can include H7, H8, and H9, with surface roughness reaching Ra≤0.4 µm and ovality controlled within approximately 0.03–0.05 mm. After honing, the inner surface can reach a very smooth finish, typically around Ra ≤ 0.08 µm, helping reduce friction and improve cylinder movement stability.

The honing process also forms a cold-worked layer on the inner wall, improving wear resistance and pressure-bearing capability while helping reduce leakage risk. These advantages make honed hydraulic cylinder tubes suitable for hydraulic cylinder bodies, heavy-duty hydraulic systems, industrial machinery, and applications requiring stable sealing and long service life.

Compass Power Tech can also provide finished cylinder tube solutions with welded oil ports, allowing customers to reduce downstream processing and move more quickly to final installation and assembly.

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Specification

Steel Pipe Material Grades: 27SiMn, AISI 1020, AISI 4140, AISI 4340, E355 (St52)

Delivery Condition Code Notes
Cold drawn / hard +C Thermal treatment shall not be used after final cold-drawing or cold-rolling
Cold drawn and stress relieved +SR Stress relief annealing of steel tube shall be conducted after final cold-drawing or cold-rolling
Annealed +A Annealing of steel tube shall be conducted after final cold-drawing
Normalized +N Normalizing of steel tube shall be conducted after final cooling
Inner Diameter (mm) Outer Diameter (mm) Inner Diameter (mm) Outer Diameter (mm) Inner Diameter (mm) Outer Diameter (mm) Inner Diameter (mm) Outer Diameter (mm)
40 50 75 85 107.95 125 160 178
40 55 75 90 110 120 160 180
40 60 75 95 110 125 160 185
50 55 76.2 88.9 110 130 160 190
50 57 76.2 92.07 110 135 165 190
50 58 80 87 114.3 133.35 165.1 190.5
50 60 80 89 115 130 170 190
50 65 80 90 120 132 170 205
55 65 80 95 120 135 175 195
50 70 80 100 120 140 175 195
50.8 63.5 82.55 95 125 135 177.8 203.2
55 65 82.55 98.4 125 137 177.8 215.9
55 70 85 95 125 140 180 194
57 70 85 100 125 145 180 196
60 70 88.9 101.6 125 152 180 205
60 72 88.9 105 130 155 180 216
60 75 90 100 135 160 180 225
60 80 90 105 140 153 200 216
63.5 76.2 90 110 140 155 200 220
63 69 95 110 140 160 200 232
63 71 95 115 140 165 200 242
63 73 98.4 111.13 140 170 203.2 228.5
63 76 100 107 145 170 203.2 241.3
63 80 100 109 145 175 220 260
65 75 100 110 150 160 225 254
65 80 110 114 150 163 225 254
65 85 100 115 150 168 225 274
70 80 100 116 150 170 250 267
70 82 100 120 150 175 250 273
70 85 100 125 150 180 250 290
70 90 100 130 152.4 171.5 250 298
75 85 101.6 117.48 152.4 177.8 260 299
70 90 105 120 160 172 320 340
Applicable Standards

EN 10305-1 (DIN 2391), EN 10305-2 (DIN 2391), EN 10297 (DIN 1629), EN 10297-1 / EN 10220 (DIN 1629 / DIN 2448)

Additional Custom Services
  • Custom dimensions: Inner diameter, outer diameter, and wall thickness can be customized according to hydraulic cylinder design requirements.
  • Custom tolerance: Bore tolerance can be adjusted to match customer requirements for sealing performance, assembly accuracy, and cylinder operation.
  • Cut-to-length service: Honed hydraulic cylinder tubes can be supplied in fixed lengths to reduce downstream cutting work and support faster production.
Packaging and Storage

To protect honed hydraulic cylinder tubes during sea freight and storage, anti-rust oil is applied inside each tube, and both ends are sealed with protective caps. The tubes are then wrapped with protective packaging to reduce corrosion risk and surface damage.

For customers with higher packaging requirements, wooden box packaging is available to provide stronger protection during transportation. This helps prevent impact damage and ensures customers receive high-quality cylinder tubes in stable, ready-to-use condition.

Packaging and Storage
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